Description
The 4x12 countertop popup power strip cutout template provides fabricators with a precise DXF file for creating medium-length rectangular openings in stone countertops. This template accommodates modern popup electrical outlets that provide multiple AC receptacles in kitchen islands, office desks, and conference tables. The 4-inch width by 12-inch length specification aligns with industry-standard medium popup power grommets from manufacturers like Lew Electric, Mockett, and Hubbell. Professional fabricators use this template to ensure clean, accurate cuts in granite, quartz, marble, and engineered stone surfaces, eliminating measurement errors and reducing material waste.
Related Templates
The 4x12 countertop popup power strip cutout template provides fabricators with a precise DXF file for creating medium-length rectangular openings in stone countertops. This template accommodates modern popup electrical outlets that provide multiple AC receptacles in kitchen islands, office desks, and conference tables. The 4-inch width by 12-inch length specification aligns with industry-standard medium popup power grommets from manufacturers like Lew Electric, Mockett, and Hubbell. Professional fabricators use this template to ensure clean, accurate cuts in granite, quartz, marble, and engineered stone surfaces, eliminating measurement errors and reducing material waste.
Installation Overview
Installing a 4x12 popup power strip requires careful planning and precision cutting to ensure proper fit and functionality. Fabricators must verify the exact cutout dimensions with the specific outlet model being installed, as bezel sizes and mounting requirements vary by manufacturer. The rectangular cutout should be positioned at least 6 inches from any sink or water source to meet NEC electrical code requirements. Most popup outlets require 3-4 inches of clearance below the countertop for the electrical box and wiring. The cutout must be precisely measured and marked before CNC programming to ensure the outlet sits flush with the countertop surface. Edge finishing is critical—all cut edges should be polished smooth to prevent chipping and ensure the outlet bezel makes proper contact with the stone surface. Testing the outlet fit before final installation helps identify any adjustments needed. Professional installation by a licensed electrician is required for all hardwired popup outlets to ensure compliance with local electrical codes and safety standards.
CNC Cutting Notes
CNC cutting a 4x12 rectangular opening in stone requires specific tooling and feed rates to achieve clean edges without chipping. Use a 10mm or 12mm diamond router bit for the initial profile cut, maintaining a moderate feed rate of 40-60 inches per minute depending on material hardness. Program corner radii of at least 3/8 inch to prevent stress concentrations and cracking. For granite and engineered quartz, implement a two-pass cutting strategy—roughing pass at 80% depth followed by a finishing pass at full depth. Apply constant water cooling throughout the cutting process to minimize thermal stress and reduce dust. The rectangular geometry requires careful attention at corners where directional changes occur. Support the cutout section from below as cutting completes to prevent breakout damage. Post-cutting, use progressively finer diamond polishing pads (200, 400, 800 grit) to finish all edges to match the countertop surface polish.
Material Compatibility
This 4x12 popup strip template works across all common countertop materials, though cutting parameters vary significantly. Granite requires aggressive cutting with diamond tooling and ample water cooling due to its hardness and abrasive quartz content. Quartz surfaces (Caesarstone, Silestone, Cambria) cut cleanly with proper speeds and feeds but generate significant heat requiring excellent coolant flow. Marble is softer and more prone to chipping, requiring lighter cutting pressure and sharp tooling. Concrete countertops may contain reinforcement mesh that must be identified before cutting. Solid surface materials like Corian can be cut with carbide tooling rather than diamond. Porcelain slabs demand specialized diamond tooling designed for ultra-hard materials and very slow feed rates. Regardless of material, verify the slab thickness matches the popup outlet's installation requirements—most units accommodate 3/4 to 2-inch thickness. Always test cuts on scrap material when working with unfamiliar stone types or colors.
Where to Buy
Purchase popup power strip outlets from specialized suppliers including Kitchen Power Pop Ups, Modern Power Solutions, Mockett, and electrical distributors carrying Lew Electric and Hubbell residential products. Online retailers like Amazon, eBay, and electrical supply houses stock various configurations. Verify exact cutout dimensions with the specific model before cutting. Prices range from $80 to $300 depending on features like USB charging, wireless charging, and finish options. Professional fabricators should establish accounts with commercial suppliers for better pricing and technical support.