Description
The Lew Electric rectangular 4x8 pop-up outlet template delivers fabrication professionals a precision CAD file for creating accurate outlet cutouts in premium countertop materials. Designed for Lew Electric's PUFP series rectangular pop-up power systems, this template ensures perfect dimensional accuracy for installations in kitchen islands, bathroom vanities, office workstations, and conference room tables. The 4x8 inch rectangular format provides a compact footprint ideal for smaller countertop surfaces or areas where space is at a premium. These pop-up outlets remain completely hidden when not in use, preserving the clean lines of your countertop design while providing convenient access to power and USB charging when needed. Our DXF template includes all necessary geometries and tolerances to ensure the pop-up mechanism operates smoothly and the bezel sits flush with the finished countertop surface. This is a critical template for modern fabrication shops serving residential remodelers, commercial designers, and architectural firms specifying integrated power solutions in contemporary spaces.
Related Templates
The Lew Electric rectangular 4x8 pop-up outlet template delivers fabrication professionals a precision CAD file for creating accurate outlet cutouts in premium countertop materials. Designed for Lew Electric's PUFP series rectangular pop-up power systems, this template ensures perfect dimensional accuracy for installations in kitchen islands, bathroom vanities, office workstations, and conference room tables. The 4x8 inch rectangular format provides a compact footprint ideal for smaller countertop surfaces or areas where space is at a premium. These pop-up outlets remain completely hidden when not in use, preserving the clean lines of your countertop design while providing convenient access to power and USB charging when needed. Our DXF template includes all necessary geometries and tolerances to ensure the pop-up mechanism operates smoothly and the bezel sits flush with the finished countertop surface. This is a critical template for modern fabrication shops serving residential remodelers, commercial designers, and architectural firms specifying integrated power solutions in contemporary spaces.
Installation Overview
Proper installation of the Lew Electric 4x8 rectangular pop-up outlet begins with careful template positioning and precise cutting execution. The template defines a 4x8 inch rectangular opening that must be cut with tight dimensional control to ensure the pop-up unit's bezel achieves a flush fit with minimal visible gaps. Before cutting, verify that your countertop material has sufficient thickness—typically 2cm or 3cm stone—and that adequate clearance exists beneath the surface to accommodate the electrical back box assembly. Most installations require at least 3 inches of vertical clearance below the finished countertop surface for the back box, wiring connections, and proper cable management. Position the template with consideration for the unit's operational direction; the pop-up mechanism typically extends upward and may tilt slightly, so avoid placement too close to backsplashes or overhanging cabinets. When laying out the cutout location, maintain minimum edge distances of 2 inches from any countertop edge to preserve structural integrity and prevent cracking during cutting or use. The rectangular geometry requires attention to corner details—ensure your cutting toolpath produces appropriate corner radii that match the pop-up unit's mounting flange specifications. For installations in natural stone materials, inspect for veining, fissures, or mineral deposits that could compromise the area around the cutout. Test-fit the pop-up assembly before final installation to confirm proper alignment, smooth operation, and adequate clearance for the electrical components.
CNC Cutting Notes
CNC programming for the 4x8 rectangular pop-up outlet requires strategic toolpath planning to achieve clean, accurate results efficiently. Start by importing the DXF template into your CAM software and verify proper scaling—the cutout should measure exactly 4 inches by 8 inches in your CNC coordinate system. For granite and engineered quartz materials, select diamond-coated router bits appropriate for the corner radii specified in the template, typically ranging from 1/4 inch to 3/8 inch diameter. Program your toolpaths using multiple Z-axis passes with depth increments of 3-5mm to reduce cutting forces and minimize the risk of material cracking or tool breakage. Implement ramping or helical entry strategies for initial plunge cuts rather than direct vertical plunges, which can cause surface chipping and excessive tool wear. The rectangular shape allows efficient cutting with predominantly straight-line movements, which helps maintain consistent surface finish and dimensional accuracy. For optimal edge quality, program a roughing pass to remove the bulk of material followed by a finishing pass at reduced feed rates to achieve smooth, chip-free edges. When cutting hard materials like granite or quartzite, maintain continuous water cooling directed at the cutting interface to manage heat buildup and reduce dust generation. For engineered quartz, monitor cutting temperatures carefully as excessive heat can damage the resin binder and cause discoloration around the cut edges. Solid surface materials like Corian can be cut with carbide tooling at higher feed rates, making them more economical to process. Always verify proper material support beneath the cutout area using CNC table slats or supplemental backing to prevent material deflection or breakthrough damage. Export and test your programmed toolpaths on scrap material before production cutting to validate dimensions and edge quality.
Material Compatibility
This 4x8 rectangular pop-up outlet template provides excellent compatibility across the full spectrum of countertop materials used in modern fabrication. Natural stone materials including granite, marble, and quartzite handle rectangular cutouts well, though fabricators should carefully inspect stone slabs for structural features like veining planes or mineral inclusions that might intersect the cutout path and create weak points. The compact 4x8 dimensions reduce the span of unsupported material compared to larger cutouts, minimizing structural concerns. Engineered quartz materials from manufacturers like Caesarstone, Silestone, Cambria, and HanStone are ideal candidates for pop-up outlet installations due to their consistent composition, uniform strength, and predictable cutting characteristics. The rectangular geometry distributes stress evenly, reducing the likelihood of corner cracking that can occur with larger or more complex shapes. Solid surface materials including Corian, Hi-Macs, Staron, and Wilsonart provide the most forgiving fabrication experience—these materials can be cut, drilled, and adjusted easily, and minor dimensional variations can often be compensated during installation. Ultra-compact surfaces like Dekton, Neolith, and Lapitec require specialized diamond tooling and careful programming due to their extreme hardness, but they deliver exceptional durability for high-traffic commercial installations. Wood butcher block countertops accommodate rectangular cutouts well when proper grain orientation is considered and edges are sealed to prevent moisture infiltration. Concrete countertops can integrate pop-up outlets successfully but may require steel reinforcement mesh or rebar placed during casting to support the area around the cutout. Laminate countertops, while less common for pop-up outlet installations, can be cut successfully using sharp carbide tooling with backing support to prevent delamination. Always consult material manufacturer specifications for recommended edge distances, support requirements, and any special considerations for cutting openings.
Where to Buy
Lew Electric rectangular pop-up outlets are distributed through multiple channels serving the countertop fabrication, electrical, and construction industries. Electrical supply distributors including Graybar, Rexel, CED Greentech, and local wholesale electrical suppliers typically stock the PUFP series units or can order them quickly through their distribution networks. Countertop fabrication suppliers and stone industry distributors often carry these products as complementary items to their primary material offerings. For online purchasing, retailers like Amazon, Newegg, and specialized websites such as KitchenPowerPopUps.com, FloorBoxOutlet.com, and PopUpOutlets.com offer extensive selections of Lew Electric pop-up outlets in various finishes including stainless steel, white, black, brass, dark bronze, and nickel silver. When ordering for specific projects, verify the exact model number and configuration—PUFP series units are available with different outlet types including standard duplex receptacles, GFCI-protected outlets, USB charging ports, and combination configurations with both power and data connections. The back box assembly (model PUFP-PB) is typically sold separately and must be ordered alongside the pop-up mechanism and cover plate. For commercial projects or volume orders, consider establishing an account directly with Lew Electric or working through their authorized dealer network for competitive pricing and technical support. When specifying units for client approval, note that finish selection affects both appearance and price—stainless steel and specialty finishes command premium pricing over standard white or black powder-coated options. Lead times vary seasonally and by finish selection but typically range from immediate availability for common configurations to 2-3 weeks for specialty finishes or custom configurations. Always verify current product specifications and cutout dimensions from manufacturer documentation before cutting countertops, as product designs may be updated periodically.