Description
The Lew Electric rectangular 4x10 pop-up outlet template provides countertop fabricators with a precision-engineered DXF file for cutting outlet openings in stone, quartz, and solid surface materials. This template is specifically designed for Lew Electric's PUFP series rectangular pop-up power outlets, which offer a sleek, flush-mount solution for kitchen islands, office desks, and conference tables. Our CAD template ensures accurate cutouts that accommodate the unit's rectangular footprint while maintaining proper clearances for the mounting hardware and back box assembly. When closed, these pop-up outlets sit completely flush with the countertop surface, and with a simple press of the button, they spring up to reveal power outlets and USB charging ports. This template is essential for fabricators working on modern kitchen remodels, commercial installations, and high-end residential projects where hidden power access is a priority.
Related Templates
The Lew Electric rectangular 4x10 pop-up outlet template provides countertop fabricators with a precision-engineered DXF file for cutting outlet openings in stone, quartz, and solid surface materials. This template is specifically designed for Lew Electric's PUFP series rectangular pop-up power outlets, which offer a sleek, flush-mount solution for kitchen islands, office desks, and conference tables. Our CAD template ensures accurate cutouts that accommodate the unit's rectangular footprint while maintaining proper clearances for the mounting hardware and back box assembly. When closed, these pop-up outlets sit completely flush with the countertop surface, and with a simple press of the button, they spring up to reveal power outlets and USB charging ports. This template is essential for fabricators working on modern kitchen remodels, commercial installations, and high-end residential projects where hidden power access is a priority.
Installation Overview
Installing a Lew Electric rectangular pop-up outlet requires careful planning and precise cutting to ensure proper fit and functionality. The template accounts for a 4x10 inch rectangular opening that must be cut with tight tolerances to prevent gaps around the bezel while allowing smooth operation of the pop-up mechanism. Fabricators should verify that there is adequate clearance beneath the countertop surface—typically a minimum of 3 inches—to accommodate the back box assembly and wiring connections. The installation process begins with accurately positioning the template on the countertop material, ensuring proper orientation relative to the front edge and adjacent features. When cutting, maintain consistent feed rates and use appropriate tooling for the material type to achieve clean edges free from chips or cracks. After cutting, test-fit the pop-up unit to confirm proper alignment and clearances before final installation. The rectangular shape requires attention to corner radii to match the unit's mounting flange specifications. For granite and quartz installations, use diamond-coated router bits or CNC tools designed for hard stone materials. The cutout must be positioned to avoid structural weak points and should maintain minimum edge distances as specified by the manufacturer—typically at least 2 inches from any countertop edge.
CNC Cutting Notes
CNC fabrication of the rectangular 4x10 pop-up outlet requires careful tool selection and programming to achieve optimal results across different countertop materials. For granite and engineered quartz, use diamond-coated router bits with adequate cooling via water or air mist to prevent heat buildup and material cracking. Program your CNC with multiple passes, starting with a roughing pass at higher feed rates followed by finishing passes to achieve the specified dimensions and smooth edge quality. The rectangular geometry requires attention to corner treatments—interior corners should have appropriate radii to match the pop-up unit's flange design and prevent stress concentrations that could lead to cracking. When programming toolpaths, consider using ramping strategies for plunge cuts rather than straight vertical plunges, which can cause chip-out on the finished surface. For solid surface materials like Corian or quartz composites, carbide tools work well with higher feed rates than natural stone. Always verify that your CNC table provides adequate support around the cutout area to prevent material deflection during cutting. Test the DXF file import and scaling in your CAM software before cutting production pieces. Z-axis depth should be set to penetrate completely through the material thickness plus a small allowance, typically 1-2mm, to ensure clean breakthrough without damaging the support table. For batch production runs, establish consistent zero points and use fixtures to ensure repeatable positioning across multiple slabs.
Material Compatibility
This template is compatible with all standard countertop materials including granite, marble, quartzite, engineered quartz (Caesarstone, Silestone, Cambria), solid surface (Corian, Hi-Macs), laminate, wood butcher block, and concrete. For natural stone materials, the rectangular cutout provides excellent structural integrity compared to larger openings, but fabricators should still inspect the stone for fissures or weak planes that might intersect the cutout path. Engineered quartz materials handle rectangular cutouts exceptionally well due to their consistent composition, though care must be taken to prevent overheating during cutting which can cause resin binder damage. Solid surface materials offer the most forgiving cutting characteristics and can be easily adjusted on-site if minor modifications are needed. When working with ultra-compact surfaces like Dekton or Neolith, use specialized diamond tooling and reduced feed rates to manage the extreme hardness. Laminate countertops require sharp tooling and backing support to prevent delamination around the cutout edges. Wood countertops should be cut with grain direction in mind, and sealed edges are recommended to prevent moisture infiltration around the pop-up unit. Concrete countertops may require steel reinforcement placed during casting to support the area around the outlet cutout. Always consult material manufacturer guidelines for recommended edge distances and reinforcement requirements when cutting openings in countertop materials.
Where to Buy
Lew Electric pop-up outlets are available through electrical supply distributors, countertop fabrication suppliers, and specialized kitchen design showrooms. Major electrical distributors like Graybar, Rexel, and CED Greentech typically stock Lew Electric products. Online retailers including Amazon, Newegg, and specialized sites like KitchenPowerPopUps.com and FloorBoxOutlet.com offer the full range of Lew Electric PUFP series units with various finish options including stainless steel, white, black, brass, dark bronze, and nickel silver. For contractors and fabricators working on commercial projects, direct ordering through Lew Electric's dealer network often provides better pricing and technical support. When specifying units for client projects, confirm the exact model number, finish, and outlet configuration (GFCI, USB, standard duplex) to ensure you're cutting for the correct unit dimensions. The rectangular models typically require the PUFP-CT series back box assembly which is sold separately from the pop-up mechanism and cover plates. For volume orders or custom finishes, contact Lew Electric directly at their Carol Stream, Illinois facility. Lead times vary by finish and configuration but typically range from 1-3 weeks for standard models. Always verify current specifications and cutout dimensions before cutting, as manufacturers occasionally update product designs.