Description
The Hubbell Rectangular 4x8 pop-up outlet template delivers precise cutting specifications for fabricators installing flush-mount electrical receptacles in countertops with spatial constraints. This compact rectangular profile provides a space-efficient alternative to standard circular configurations, making it ideal for narrow counter sections, galley kitchens, and island installations where every inch matters. While Hubbell's mainstream pop-up outlets feature round 3.5-inch cutouts with 4-inch bezels, specialized rectangular patterns accommodate unique design requirements in contemporary residential and commercial environments. Our professionally engineered DXF template integrates seamlessly with CNC programming systems, ensuring accuracy across granite, quartz, marble, solid surface, and laminate materials while minimizing waste and reducing installation callbacks.
Related Templates
The Hubbell Rectangular 4x8 pop-up outlet template delivers precise cutting specifications for fabricators installing flush-mount electrical receptacles in countertops with spatial constraints. This compact rectangular profile provides a space-efficient alternative to standard circular configurations, making it ideal for narrow counter sections, galley kitchens, and island installations where every inch matters. While Hubbell's mainstream pop-up outlets feature round 3.5-inch cutouts with 4-inch bezels, specialized rectangular patterns accommodate unique design requirements in contemporary residential and commercial environments. Our professionally engineered DXF template integrates seamlessly with CNC programming systems, ensuring accuracy across granite, quartz, marble, solid surface, and laminate materials while minimizing waste and reducing installation callbacks.
Installation Overview
Proper installation of rectangular pop-up outlets begins with thorough countertop assessment and preparation. Confirm your slab thickness falls within the 0.56 to 2.13-inch range that Hubbell outlets accommodate, covering standard 2cm and 3cm fabrication thicknesses plus specialty applications. Position the cutout location at least 4 inches from front, back, and side edges to preserve structural integrity and provide adequate mounting surface for the underside flange. The 4x8 rectangular orientation should align parallel or perpendicular to the counter edge based on aesthetic preferences and underlying cabinet structure. Use the DXF template to program precise CNC toolpaths, ensuring perpendicular walls and clean corners for proper bezel seating. Coordinate electrical rough-in with a licensed electrician before finalizing the cutout location, as NEC code 406.5(E) requires GFCI protection for all countertop receptacles in moisture-prone areas. After cutting, vacuum all debris and test-fit the outlet assembly to verify smooth pop-up operation before permanent installation and electrical connection.
CNC Cutting Notes
Rectangular cutout machining requires strategic toolpath planning to achieve professional results. Select a 3/8-inch diameter carbide straight bit for natural stone and quartz, or diamond-coated router bits for ultra-hard materials like Dekton and porcelain surfaces. Operate at spindle speeds between 18,000-22,000 RPM with feed rates of 80-120 inches per minute, adjusting based on material density and desired edge quality. The 4x8 rectangular geometry presents corner challenges - program your CNC to execute smooth transitions rather than abrupt direction changes to minimize tool deflection and chipping. For inside corners, the bit diameter creates natural radiusing; if your outlet requires sharp corners, perform secondary operations with a smaller diameter bit or use corner-clearing techniques. Set plunge depth to penetrate the full slab thickness plus 1/16 inch for clean breakthrough without manual finishing requirements. When processing granite or natural stone, always route from the top (finished) surface downward to prevent visible edge chipping. Laminate materials benefit from reverse routing (bottom-up) to protect the decorative layer. Implement a two-pass strategy for premium installations: rough cut at standard feed rates followed by a finish pass at 60% speed with 0.010-inch radial offset to eliminate tool marks and achieve glass-smooth edges. Maintain adequate coolant flow during cutting to control heat buildup and extend tool life, particularly important in quartz materials where resin content can gum cutting edges.
Material Compatibility
This rectangular pop-up outlet template excels across diverse countertop materials, each presenting unique fabrication considerations. Natural granite responds well to the 4x8 cutout geometry, though fabricators should inspect for veining patterns or mineral inclusions that might intersect the cutout perimeter and compromise edge strength. Engineered quartz materials including Cambria, Silestone, Caesarstone, and Viatera provide ideal substrates with their homogeneous composition, consistent density, and resistance to chipping during CNC operations. Solid surface products like Corian, Avonite, Hi-Macs, and Staron represent the most forgiving materials, allowing precise cutting with standard woodworking tools and offering repair/modification options if dimensional adjustments become necessary post-installation. Laminate countertops demand additional reinforcement - install a 3/4-inch plywood backing plate beneath the cutout area to prevent flexing and provide adequate anchoring surface for the outlet's mounting hardware. Ultra-compact surfaces such as Dekton, Neolith, and Lapitec require specialized diamond tooling and reduced feed rates (40-50% slower than granite) to prevent microfractures and edge spalling. Concrete countertops benefit from pre-planning outlet locations during forming stages, though retrofit cutting is achievable using diamond core bits and proper dust collection. Butcher block and solid wood surfaces should include a waterproof membrane or epoxy seal around the cutout to protect against moisture penetration, as Hubbell pop-up outlets offer splash resistance but not complete waterproofing. Recycled glass countertops and terrazzo surfaces cut similarly to engineered quartz but may require carbide tooling rather than diamond depending on matrix composition.
Where to Buy
Hubbell pop-up countertop outlets are distributed through extensive professional and retail channels nationwide. Electrical supply distributors including Graybar, WESCO Distribution, Rexel USA, and CED (City Electric Supply) maintain inventory of Hubbell Wiring Device-Kellems products with same-day or next-day delivery in most metropolitan areas. Professional fabricators benefit from establishing contractor accounts at these wholesalers to access discounted pricing typically 25-40% below retail. Specialty online retailers focused on kitchen power solutions include Kitchen Power Pop Ups (kitchenpowerpopups.com), Pop Up Outlets (popupoutlets.com), and Modern Power Solutions, all stocking various Hubbell RCT200 and RCT201 series models in finishes from basic black and white to premium brushed metals. Docking Drawer (dockingdrawer.com) offers Hubbell outlets alongside complementary drawer-mounted charging solutions for integrated kitchen power systems. Direct purchase options exist through Hubbell's online store at store.hubbell.com, providing access to the complete product line including specialty finishes like polished chrome, matte bronze, and brushed brass. For residential projects, Amazon and Home Depot's special order departments carry select Hubbell models with consumer-friendly return policies. Commercial projects requiring volume purchases or custom specifications should contact Hubbell's commercial sales team or authorized manufacturer representatives who can coordinate large orders, specify appropriate models for unique applications, and ensure delivery schedules align with construction timelines. Verify UL 498 section 146 certification on all units to ensure compliance with countertop installation requirements and confirm model numbers match your specific cutout dimensions before ordering.