Description
The Hubbell Rectangular 4x10 pop-up outlet template provides fabricators with precise cutting dimensions for installing flush-mount electrical receptacles in countertops. This rectangular configuration offers a unique footprint for specialty applications where space constraints or design preferences require a non-circular cutout. While Hubbell's standard pop-up outlets typically feature round bezels with 3.5-inch cutouts, custom rectangular patterns like this 4x10 configuration accommodate specific installation requirements in high-end residential and commercial projects. Our DXF template ensures accurate CNC programming for granite, quartz, marble, and solid surface materials, eliminating measurement errors and reducing fabrication time.
Related Templates
The Hubbell Rectangular 4x10 pop-up outlet template provides fabricators with precise cutting dimensions for installing flush-mount electrical receptacles in countertops. This rectangular configuration offers a unique footprint for specialty applications where space constraints or design preferences require a non-circular cutout. While Hubbell's standard pop-up outlets typically feature round bezels with 3.5-inch cutouts, custom rectangular patterns like this 4x10 configuration accommodate specific installation requirements in high-end residential and commercial projects. Our DXF template ensures accurate CNC programming for granite, quartz, marble, and solid surface materials, eliminating measurement errors and reducing fabrication time.
Installation Overview
Installing a rectangular pop-up outlet requires precise countertop preparation to ensure proper fit and water resistance. Begin by verifying your countertop thickness is between 0.56 and 2.13 inches, which accommodates most standard slabs including 2cm and 3cm materials. Position the template at least 4 inches from any edge to maintain structural integrity and allow adequate clearance for the mounting flange underneath. When routing the 4x10 rectangular opening, maintain clean, perpendicular edges to ensure the outlet bezel sits flush with the countertop surface. The installation requires coordination with a licensed electrician who will hardwire the outlet to a GFCI-protected circuit as mandated by NEC code 406.5(E) for countertop receptacles in water-prone locations. After cutting, test-fit the outlet assembly before final installation to confirm proper bezel alignment and verify that the pop-up mechanism operates smoothly through its full 1.69-inch extension range.
CNC Cutting Notes
Programming your CNC router for rectangular pop-up outlet cutouts requires attention to corner radius specifications and edge quality. Use a 3/8-inch or 1/2-inch diameter carbide straight bit for clean edges, running at 18,000-20,000 RPM with a feed rate of 80-120 inches per minute depending on material hardness. For granite and engineered quartz, employ a water-cooled diamond router bit to prevent chipping and extend tool life. The rectangular geometry demands precise corner execution - most Hubbell pop-up outlets feature slightly radiused corners rather than sharp 90-degree angles to reduce stress concentrations. Set your plunge depth to cut completely through the slab plus an additional 1/16 inch to ensure clean breakthrough without requiring manual finishing. When working with natural stone, always cut from the finished face down to minimize visible chipping on the top surface. For laminate countertops, reverse this approach and cut from the underside to protect the decorative layer. Execute a climb-cut toolpath for the perimeter to achieve the smoothest edge finish, and consider programming a finishing pass at reduced feed rate (50-60 IPM) to eliminate any tool marks.
Material Compatibility
This rectangular pop-up outlet template is engineered for compatibility across all major countertop materials. In granite and natural stone, the cutout provides excellent stability due to the material's compressive strength, though care must be taken near veining or fissures that could compromise structural integrity. Engineered quartz materials like Caesarstone, Silestone, and Cambria handle rectangular cutouts exceptionally well, with their uniform composition eliminating concerns about hidden flaws. Solid surface materials including Corian, Hi-Macs, and Staron are ideal candidates, as their thermoformable nature allows for precise cutting and easy modification if adjustments are needed. Laminate countertops require additional support considerations - install a reinforcement plate or plywood backing underneath the cutout area to prevent flexing and ensure the outlet mounting flange has adequate anchoring surface. For ultra-compact surfaces like Dekton and Neolith, use diamond tooling specifically rated for porcelain/ceramic materials and reduce feed rates by 30-40% to prevent microfractures. Concrete countertops benefit from pre-planning the outlet location before pouring, though post-installation cutting is feasible with appropriate dust extraction systems. Butcher block and wood countertops should include a moisture barrier around the cutout perimeter to protect against water infiltration from the pop-up outlet's splash-resistant (but not waterproof) design.
Where to Buy
Hubbell pop-up countertop outlets are available through multiple distribution channels serving professional fabricators and contractors. Electrical supply wholesalers including Graybar, WESCO, Rexel, and CED carry the full Hubbell Wiring Device-Kellems product line, often with next-day delivery for standard models in brushed aluminum, black, white, and nickel finishes. Specialized retailers like Kitchen Power Pop Ups (kitchenpowerpopups.com) and Pop Up Outlets (popupoutlets.com) stock various Hubbell RCT200 and RCT201 series models with competitive pricing for contractors. Online marketplaces such as Modern Power Solutions and Docking Drawer offer individual units for smaller projects, while Amazon and eBay provide options for quick residential installations. For commercial projects requiring volume purchases or custom finishes like polished chrome, brushed brass, or matte bronze, contact Hubbell directly through their authorized distributors or visit store.hubbell.com. When purchasing, verify the model number matches your cutout dimensions and confirm the outlet is UL listed for countertop use (UL 498 section 146). Fabricators should establish accounts with electrical supply houses to access contractor pricing, typically 20-35% below retail, and ensure product availability aligns with project schedules. Most outlets retail between $85-$165 depending on finish, with premium metals commanding higher prices.