Kohler Prep Sink Single Hole
Description
This precision DXF template is specifically designed for fabricators installing Kohler prep sink faucets with single-hole configurations. The template provides exact hole positioning and diameter specifications required for popular Kohler prep and bar sink faucet models, including the Simplice K-596 series. Whether you're working with granite, quartz, marble, or solid surface materials, this template ensures accurate hole placement that meets manufacturer specifications while maintaining the structural integrity of your countertop installation.
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Specifications
- Manufacturer
- kohler
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Related Templates
This precision DXF template is specifically designed for fabricators installing Kohler prep sink faucets with single-hole configurations. The template provides exact hole positioning and diameter specifications required for popular Kohler prep and bar sink faucet models, including the Simplice K-596 series. Whether you're working with granite, quartz, marble, or solid surface materials, this template ensures accurate hole placement that meets manufacturer specifications while maintaining the structural integrity of your countertop installation.
Installation Overview
Installing a prep sink faucet requires precise hole drilling to ensure proper fit and function. This template specifies a single 1.375-inch diameter hole (0.6875-inch radius) centered at the designated faucet location. The hole must be drilled perpendicular to the countertop surface with clean, chip-free edges. For prep sink installations, position the faucet hole at least 2 inches from the sink rim to provide adequate clearance for the faucet base and mounting hardware. When working with undermount prep sinks, verify the bowl depth and faucet spout reach to ensure proper alignment. The template accommodates both deck-mounted and sink-ledge installations, making it versatile for various kitchen configurations. Always verify the specific faucet model requirements before cutting, as some Kohler prep faucets may require additional holes for accessories like soap dispensers or side sprays.
CNC Cutting Notes
For optimal results when using this template with CNC equipment, set your tool path for a 1.375-inch diameter through-hole with a minimum edge quality of 120-grit finish. Use diamond core bits rated for the specific material hardness—typically 1.5-inch diameter bits for natural stone and 1.375-inch bits for engineered materials. Program your CNC to approach the cutting surface at a 90-degree angle to prevent chipping on entry and exit points. For granite and quartzite, use wet cutting with adequate coolant flow to prevent thermal cracking and extend bit life. Feed rates should be reduced to 4-6 inches per minute for hard materials. When cutting quartz or other resin-based materials, maintain spindle speeds between 2,000-3,000 RPM to avoid resin melting or discoloration. The template's single-hole design simplifies programming and reduces cutting time compared to multi-hole configurations. Always perform a test cut on scrap material to verify hole diameter and edge quality before cutting the final workpiece. For manual fabrication, use a drill press with the material secured to prevent movement, and apply painter's tape to both surfaces to minimize chipping.
Material Compatibility
This faucet hole template is compatible with all common countertop materials used in residential and light commercial applications. For natural stone materials including granite, marble, and quartzite, the 1.375-inch hole diameter provides adequate support for the faucet base while minimizing stress concentration points. Engineered quartz materials like Caesarstone, Cambria, and Silestone work exceptionally well with this template, as the uniform composition allows for clean, precise cuts. Solid surface materials such as Corian and LG Hi-Macs can be cut using the same template dimensions, though fabricators should use specialized solid surface bits to prevent melting. For ultra-compact surfaces like Dekton and Neolith, use diamond core bits specifically rated for porcelain cutting due to the extreme hardness of these materials. The template is not recommended for laminate countertops, as these typically require larger diameter holes with snap-in faucet mounting systems. When working with natural stone materials containing visible fissures or soft veining, position the hole location away from these features to prevent cracking during installation or use. The standard hole size accommodates the mounting hardware for virtually all Kohler single-hole prep faucets without requiring additional drilling or modification.
Where to Buy
Kohler prep sink faucets are available through multiple distribution channels serving professional fabricators and contractors. Authorized plumbing supply distributors such as Ferguson, Hajoca, and F.W. Webb stock extensive Kohler faucet lines with same-day or next-day delivery in most markets. These suppliers often provide trade pricing for registered contractors and fabricators. Big-box retailers including Home Depot and Lowe's carry select Kohler prep faucet models in-store and offer expanded selections through their online platforms. For the widest product selection and direct manufacturer support, visit Kohler's showrooms or work with a Kohler Registered Showroom partner who can access the complete product catalog including specialty finishes and configurations. Online retailers like Build.com, eFaucets, and FaucetDirect offer competitive pricing and detailed specification sheets for research purposes. When purchasing faucets for client projects, always verify the specific model number and finish code to ensure you receive the correct product. Many fabricators maintain relationships with local plumbing distributors who can provide technical support, warranty assistance, and access to installation guides. For volume purchases on commercial projects, contact Kohler's commercial sales division for project pricing and specification support.