Description
Ultracompact surfaces manufactured by brands like Dekton and Neolith push the boundaries of what CNC edge fabrication equipment can handle, and this eased/straight template for 3cm slabs provides the parameters needed to work these extraordinary materials. With the roughing pass at 3850 RPM and polishing reaching 4400 RPM, these settings represent the absolute ceiling for standard edge fabrication spindles. The non-laminated 3cm construction at 1.181 inches of profile height showcases the through-body color and pattern consistency that ultracompact materials are known for. Every fabrication step requires diamond-impregnated tooling since conventional abrasives cannot effectively cut these sintered surfaces that are manufactured at temperatures exceeding 1200 degrees Celsius.
Related Templates
Eased/Straight Edge Profile (Granite) - 2cm+2cm Laminated
Eased/Straight Edge Profile (Marble) - 2cm+2cm Laminated
Eased/Straight Edge Profile (Porcelain) - 2cm+2cm Laminated
Eased/Straight Edge Profile (Quartz (Engineered)) - 2cm+2cm Laminated
Ultracompact surfaces manufactured by brands like Dekton and Neolith push the boundaries of what CNC edge fabrication equipment can handle, and this eased/straight template for 3cm slabs provides the parameters needed to work these extraordinary materials. With the roughing pass at 3850 RPM and polishing reaching 4400 RPM, these settings represent the absolute ceiling for standard edge fabrication spindles. The non-laminated 3cm construction at 1.181 inches of profile height showcases the through-body color and pattern consistency that ultracompact materials are known for. Every fabrication step requires diamond-impregnated tooling since conventional abrasives cannot effectively cut these sintered surfaces that are manufactured at temperatures exceeding 1200 degrees Celsius.
Installation Overview
Edge fabrication on 3cm ultracompact material follows the same high-RPM protocol as the laminated variant but without the seam polishing considerations. Secure the slab with full-length support beneath the edge being profiled, as ultracompact materials are strong in compression but can fracture under bending loads at unsupported edges. Load the DXF and set the 20mm roughing finger bit at 3850 RPM with a feed rate of 30-50 IPM. The slow feed rate is essential because the sintered composition resists cutting more than any other countertop material. After roughing, begin the polishing sequence at 50 grit metal bond running at 3080 RPM. Progress through 100 grit at 3300 RPM, then into resin bond positions from 200 grit at 3520 RPM through 3000 grit at 4400 RPM. The buff pad also operates at 4400 RPM. Only diamond-impregnated pads should be used at every position since conventional resin bond abrasives will glaze over on the ultra-dense surface without removing material. Water cooling at 3 GPM or higher is mandatory because the extreme spindle speeds and material density generate substantial friction heat. Expect fabrication times approximately double those of granite and plan your production schedule accordingly.
CNC Cutting Notes
Ultracompact demands the highest spindle speeds in the template library. Roughing at 3850 RPM with 30-50 IPM feed rate. Metal bond positions at 3080-3300 RPM. Resin bond positions from 3520 to 4400 RPM. Buff pad at 4400 RPM. All pads must be diamond-impregnated for effective cutting on sintered surfaces. Use 0.3mm maximum stepover for thorough coverage. Water flow at 3+ GPM is mandatory. These materials generate significant dust that is extremely abrasive, so ensure your CNC water management system captures all runoff. Tool life is approximately 50 percent of granite equivalents.
Material Compatibility
Specifically designed for ultracompact sintered surfaces including Dekton by Cosentino, Neolith by TheSize, Lapitec, and similar products created through high-pressure, high-temperature sintering processes. These materials have zero porosity, zero water absorption, and extreme hardness that exceeds all natural stones. The eased/straight profile is strongly recommended for ultracompact over more elaborate edge styles because the simple geometry reduces fracture risk. Standard porcelain panels, while similar in some properties, have slightly different compositions and should use the porcelain-specific template for best results.
Where to Buy
Diamond tooling for ultracompact surfaces is available from Dekton-authorized fabricator supply channels, Diamut, CDK Stone, and GranQuartz. Verify that all pads and bits are rated for sintered surface applications.