Description
Ultracompact surfaces like Dekton and Neolith represent the pinnacle of fabrication difficulty for countertop edge work, and this eased/straight template for 3cm+2cm laminated construction provides the specialized parameters these sintered materials demand. With roughing speeds starting at 3850 RPM and polishing topping out at 4400 RPM, these are the highest spindle settings in the entire edge template library. The 1.969-inch combined profile height gives the impression of a solid thick slab while managing the extraordinary cost of these materials through efficient lamination. Diamond tooling is mandatory at every stage since conventional abrasives cannot penetrate the ultra-dense surface.
Related Templates
Eased/Straight Edge Profile (Granite) - 2cm+2cm Laminated
Eased/Straight Edge Profile (Marble) - 2cm+2cm Laminated
Eased/Straight Edge Profile (Porcelain) - 2cm+2cm Laminated
Eased/Straight Edge Profile (Quartz (Engineered)) - 2cm+2cm Laminated
Ultracompact surfaces like Dekton and Neolith represent the pinnacle of fabrication difficulty for countertop edge work, and this eased/straight template for 3cm+2cm laminated construction provides the specialized parameters these sintered materials demand. With roughing speeds starting at 3850 RPM and polishing topping out at 4400 RPM, these are the highest spindle settings in the entire edge template library. The 1.969-inch combined profile height gives the impression of a solid thick slab while managing the extraordinary cost of these materials through efficient lamination. Diamond tooling is mandatory at every stage since conventional abrasives cannot penetrate the ultra-dense surface.
Installation Overview
Ultracompact materials require the most demanding fabrication protocol of any countertop surface. Before beginning CNC operations, verify that the lamination adhesive between the 3cm top and 2cm bottom has fully cured, typically requiring 24 hours with structural epoxy. These materials generate extreme cutting forces that will exploit any weakness in the bond. Load the DXF template and configure the roughing pass at 3850 RPM with a 25mm finger bit, using a feed rate of 30-50 IPM. Slower feed rates are essential because the sintered composition of ultracompact materials resists cutting more aggressively than any natural stone. The seam pass at 2750 RPM must thoroughly address the lamination joint at the 0.787-inch position. Progress through the polishing sequence starting with 50 grit metal bond at 3080 RPM, advancing through each position with steadily increasing speeds up to the 4400 RPM buff pad. Only diamond-impregnated tooling should be used throughout the entire sequence. Conventional resin bond pads will glaze over almost immediately on these surfaces. Water flow must be maintained at 3 GPM or higher because the extreme RPMs and material density generate significant thermal energy. Plan for fabrication times roughly double those of granite for equivalent linear footage.
CNC Cutting Notes
Ultracompact surfaces require the highest RPMs in the template library. Roughing runs at 3850 RPM with feed rates limited to 30-50 IPM. The seam pass operates at 2750 RPM. Metal bond positions run at 3080-3300 RPM, and resin bond positions progress from 3520 to 4400 RPM. All polishing pads must be diamond-impregnated; conventional abrasives will not cut effectively on sintered surfaces. Use a 0.3mm stepover maximum for thorough coverage. Water flow of 3+ GPM is mandatory to manage the extreme heat generated at these spindle speeds. Expect tool life to be approximately 50 percent of what you achieve on granite.
Material Compatibility
This template is specifically calibrated for sintered ultracompact surfaces including Dekton by Cosentino, Neolith by TheSize, Lapitec, and similar high-pressure sintered materials. These products are manufactured by combining raw materials under extreme heat and pressure, creating a nearly impervious surface with zero porosity. The eased/straight profile is an excellent choice for ultracompact because the simple geometry minimizes the risk of fracture that more elaborate profiles present on these brittle materials. Standard porcelain panels should use the porcelain-specific template instead, as their slightly different composition responds better to those parameters.
Where to Buy
Diamond tooling rated for ultracompact surfaces is available from Dekton-certified suppliers, Diamut, CDK Stone, and GranQuartz. Ensure pads are rated for sintered surfaces rather than standard natural stone applications.