Description
The Dupont edge profile delivers ultra-modern architectural precision perfect for ultracompact sintered surfaces like Dekton and Neolith. This template is engineered specifically for laminated 2cm+2cm ultracompact construction (1-9/16 inches total thickness) with extreme parameters that address these materials' unprecedented hardness and unique sintered composition. Ultracompact surfaces represent the cutting edge of countertop technology, created through extreme pressure and heat that fuses mineral particles without polymer binders, resulting in materials harder than granite or quartzite. The stepped Dupont profile showcases ultracompact materials' consistent through-body color and pattern while providing the architectural definition these modern surfaces demand. This template specifies the highest RPM settings of any material variant, ranging from 3080 RPM for roughing to a maximum 4400 RPM for final polishing and buffing. Diamond tooling is absolutely required as conventional stone tooling fails rapidly on ultracompact surfaces. The 9-position polishing sequence from 50 grit metal bond through 3000 grit resin bond and buff produces the distinctive satin-to-gloss finish that ultracompact materials achieve. Premium pricing of $21.60 per linear foot reflects the specialized equipment, tooling, and expertise required for flawless ultracompact edge fabrication.
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The Dupont edge profile delivers ultra-modern architectural precision perfect for ultracompact sintered surfaces like Dekton and Neolith. This template is engineered specifically for laminated 2cm+2cm ultracompact construction (1-9/16 inches total thickness) with extreme parameters that address these materials' unprecedented hardness and unique sintered composition. Ultracompact surfaces represent the cutting edge of countertop technology, created through extreme pressure and heat that fuses mineral particles without polymer binders, resulting in materials harder than granite or quartzite. The stepped Dupont profile showcases ultracompact materials' consistent through-body color and pattern while providing the architectural definition these modern surfaces demand. This template specifies the highest RPM settings of any material variant, ranging from 3080 RPM for roughing to a maximum 4400 RPM for final polishing and buffing. Diamond tooling is absolutely required as conventional stone tooling fails rapidly on ultracompact surfaces. The 9-position polishing sequence from 50 grit metal bond through 3000 grit resin bond and buff produces the distinctive satin-to-gloss finish that ultracompact materials achieve. Premium pricing of $21.60 per linear foot reflects the specialized equipment, tooling, and expertise required for flawless ultracompact edge fabrication.
Installation Overview
Fabricating the Dupont edge on laminated ultracompact materials demands industrial-grade equipment and specialized knowledge. Verify lamination cure is complete using adhesives specifically formulated for non-porous ultracompact surfaces, which require different bonding chemistry than natural stone. Support the slab with extremely rigid backing as ultracompact materials are both hard and brittle, transmitting shock and vibration readily. Use premium diamond-coated 25mm roughing finger bits at the maximum 3850 RPM with very conservative feed rates of 40-60 inches per minute. Ultracompact materials machine harder than any natural stone, generating significant cutting forces and heat. The straight Dupont geometry helps minimize cutting time on these challenging materials. Execute the seam polishing pass at 2750 RPM using industrial diamond pads to blend the lamination line. Progress through the demanding 8-position polishing sequence from 50 grit through 3000 grit and buff, using the extreme RPM settings (up to 4400 RPM) specified for ultracompact materials. Each polishing position requires more time and pressure than natural stone as the sintered structure resists conventional polishing action. Total fabrication time is 50-70 minutes per linear foot, the longest of any common countertop material, reflecting ultracompact surfaces' extreme properties.
CNC Cutting Notes
CNC programming for ultracompact materials requires industrial equipment and premium consumables. Use only diamond-coated tooling specifically rated for ceramic and ultracompact materials at the extreme 3850 RPM roughing speed. Standard stone tooling will fail catastrophically on ultracompact surfaces. Feed rates must be reduced to 40-60 IPM (40% slower than granite) despite using higher RPMs, as the cutting forces generated by ultracompact materials' hardness can damage equipment or break tooling. Program shallow depth of cut (1.5mm maximum per pass) to distribute cutting forces across more passes. The Dupont profile's straight geometry is advantageous on ultracompact materials as it minimizes cutting time and tool engagement. Plan for very frequent tool changes as ultracompact surfaces wear diamond tooling faster than any natural material. After roughing, the seam polishing pass at 2750 RPM requires industrial-grade diamond polishing pads. During edge polishing, start with 50 grit metal bond at 3080 RPM and progress to the maximum 4400 RPM for final positions. These extreme speeds are essential as ultracompact materials won't polish at conventional RPMs. Use maximum water flow during all operations to control heat (ultracompact generates more friction heat than stone), evacuate dust (which is extremely fine and abrasive), and extend tool life. Dust collection is critical as ultracompact dust contains crystalline silica and other mineral particles. Expect tooling costs 40-60% higher than granite due to the extreme wear ultracompact materials cause.
Material Compatibility
This template is specifically optimized for ultracompact sintered surfaces in laminated 2cm+2cm construction. Compatible with all major ultracompact brands including Dekton (Cosentino), Neolith, Lapitec, and similar sintered stone products. These materials are created through extreme pressure and heat (similar to metamorphic rock formation but accelerated) without polymer binders, resulting in materials harder than quartzite (Mohs 8+). The extreme RPM settings (3080-4400 range) and diamond tooling requirements address ultracompact materials' unprecedented hardness and density. Works across all colors and finishes including polished, honed, and textured ultracompact surfaces. The through-body composition means edges match the surface exactly with perfect color consistency. Laminated construction provides adequate thickness for the Dupont profile while showcasing ultracompact materials' thin-slab capabilities. Critical: this template requires diamond tooling rated for ceramic/sintered materials and industrial-grade CNC equipment. Standard stone fabrication equipment may struggle with ultracompact materials' extreme properties.
Where to Buy
This Dupont edge profile DXF template for ultracompact surfaces is available for free download from SlabWise. Compatible only with industrial-grade CNC fabrication systems equipped to handle extreme materials. Ultracompact slabs in 2cm thickness are available through specialty distributors including Cosentino (Dekton), Neolith dealers, and high-end fabrication suppliers. Diamond tooling rated for ultracompact/ceramic materials is essential and available from Alpha Tools, Weha, Braxton-Bragg, and industrial suppliers. Specify ceramic-grade or sintered-stone-grade diamond tooling with the hardest available bond formulations. Standard stone tooling is unsuitable and will fail on ultracompact materials.