Description
Demi bullnose edge profile for 3cm+2cm laminated (2") countertop slabs. Slightly less rounded than half bullnose. Optimized polishing parameters for Ultracompact (Dekton/Neolith). Diamond tooling required. Higher RPM and starting at coarser grit for sintered surfaces.
Related Templates
Crescent Edge Profile (Granite) - 2cm+2cm Laminated
Crescent Edge Profile (Marble) - 2cm+2cm Laminated
Crescent Edge Profile (Porcelain) - 2cm+2cm Laminated
Crescent Edge Profile (Quartz (Engineered)) - 2cm+2cm Laminated
Designed for professional stone fabrication, the Demi Bullnose Edge Profile (Ultracompact (Dekton/Neolith)) - 3cm+2cm Laminated template captures the exact geometry needed for flawless demi edge profiles. The standard dimensions specifications align with industry-standard tooling and CNC equipment. This profile is particularly suited for quartzite countertops where precision matters. From initial roughing passes to final polish, having an accurate DXF template eliminates guesswork and ensures every piece matches. The demi edge has proven popular in hospitality applications, delivering both durability and visual appeal that clients consistently request.
Installation Overview
Installing the Demi Bullnose Edge Profile (Ultracompact (Dekton/Neolith)) - 3cm+2cm Laminated edge profile requires careful preparation of the substrate edge before applying the profile. Begin by ensuring the countertop slab is cut to final dimensions with clean, squared edges. For quartzite substrates, use a diamond blade at reduced feed rates to prevent chipping. The edge profile should be roughed using a CNC router with the DXF template loaded as the toolpath guide. Start with a roughing pass at 60-70% depth using a coarse diamond bit, then follow with a finishing pass at full depth using a fine-grit profile wheel. Allow adequate water flow during cutting to prevent thermal stress fractures. After CNC shaping, hand-finish using progressive diamond polishing pads from 50 grit through 3000 grit. For the demi profile specifically, pay attention to the transition zones where curves meet flat surfaces. Apply a stone sealer appropriate for quartzite once the edge is fully polished. Final inspection should verify the profile matches the DXF geometry within 1/32" tolerance.
CNC Cutting Notes
CNC programming for the Demi Bullnose Edge Profile (Ultracompact (Dekton/Neolith)) - 3cm+2cm Laminated should account for tool wear compensation, especially on abrasive quartzite stones. Recommended parameters: spindle speed 4500-6500 RPM, feed rate 35-55 IPM for roughing. The demi geometry benefits from a two-pass strategy — rough to within 2mm of final profile, then finish at reduced feed rate (15-25 IPM). Use plunge rates no faster than 10 IPM to prevent tool breakage. Monitor vibration levels during cutting; excessive chatter indicates tool wear or incorrect speed/feed settings. Keep backup tooling on hand for production runs exceeding 50 linear feet of edge profile.
Material Compatibility
The Demi Bullnose Edge Profile (Ultracompact (Dekton/Neolith)) - 3cm+2cm Laminated template works exceptionally well with natural granite, providing clean edges that polish to a high gloss. Marble is also compatible, though the softer stone requires reduced feed rates during CNC operations to prevent micro-chipping. Quartzite offers excellent results with this profile, as the hard mineral structure holds fine details well. Engineered quartz composites are ideal substrates, offering consistent material properties that produce predictable results. Soapstone and slate can be profiled using this template with appropriate tooling adjustments. For limestone, use conservative CNC parameters due to the stone's tendency to chip on detailed profiles. Porcelain sintered stone panels require specialized diamond tooling but produce excellent results with the demi geometry.
Where to Buy
Professional fabricators can source quartzite slabs from local stone distributors and wholesale suppliers. Visit SlabWise for template downloads and fabrication resources.