Description
Bullnose ogee edge profile for 3cm (1-3/16") countertop slabs. Bullnose top with ogee below. Optimized polishing parameters for Ultracompact (Dekton/Neolith). Diamond tooling required. Higher RPM and starting at coarser grit for sintered surfaces.
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The Bullnose Ogee Edge Profile (Ultracompact (Dekton/Neolith)) - 3cm represents a precision-engineered edge profile template built for CNC fabrication workflows. Measuring standard dimensions, this DXF file provides the exact toolpath geometry that professional fabricators need. The bullnose profile is well-suited for dolomite installations, offering a clean transition that complements modern and traditional designs alike. Experienced fabricators know that starting with an accurate template is the foundation of quality work, and this profile delivers the consistency required for multi-piece installations in hospitality environments.
Installation Overview
Fabricating the Bullnose Ogee Edge Profile (Ultracompact (Dekton/Neolith)) - 3cm edge starts with proper slab preparation and CNC setup. Secure the countertop blank on the CNC table using vacuum pods or mechanical clamps, ensuring the edge to be profiled extends beyond the table edge sufficiently. Load the DXF template into your CAM software and set the appropriate tool offsets for your specific edge profiling bits. For the initial roughing pass on dolomite, use a feed rate of 40-60 inches per minute with a spindle speed of 4500-6000 RPM. The bullnose profile geometry requires attention to bit selection, using profiling wheels that match the radius specifications in the template. After roughing, perform a semi-finish pass at 80% depth before the final profile cut. Water flow should be maintained at 2-3 gallons per minute minimum to prevent heat buildup. Hand polishing follows CNC work, progressing through 50, 100, 200, 400, 800, 1500, and 3000 grit pads. Buff with a felt pad and polishing compound for a mirror finish. Seal with an impregnating sealer designed for natural stone.
CNC Cutting Notes
CNC programming for the Bullnose Ogee Edge Profile (Ultracompact (Dekton/Neolith)) - 3cm should account for tool wear compensation, especially on abrasive dolomite stones. Recommended parameters: spindle speed 4500-6500 RPM, feed rate 35-55 IPM for roughing. The bullnose geometry benefits from a two-pass strategy — rough to within 2mm of final profile, then finish at reduced feed rate (15-25 IPM). Use plunge rates no faster than 10 IPM to prevent tool breakage. Monitor vibration levels during cutting; excessive chatter indicates tool wear or incorrect speed/feed settings. Keep backup tooling on hand for production runs exceeding 50 linear feet of edge profile.
Material Compatibility
The Bullnose Ogee Edge Profile (Ultracompact (Dekton/Neolith)) - 3cm template works exceptionally well with natural granite, providing clean edges that polish to a high gloss. Marble is also compatible, though the softer stone requires reduced feed rates during CNC operations to prevent micro-chipping. Quartzite offers excellent results with this profile, as the hard mineral structure holds fine details well. Engineered quartz composites are ideal substrates, offering consistent material properties that produce predictable results. Soapstone and slate can be profiled using this template with appropriate tooling adjustments. For limestone, use conservative CNC parameters due to the stone's tendency to chip on detailed profiles. Porcelain sintered stone panels require specialized diamond tooling but produce excellent results with the bullnose geometry.
Where to Buy
Professional fabricators can source dolomite slabs from local stone distributors and wholesale suppliers. Visit SlabWise for template downloads and fabrication resources.