Description
Fabricators seeking precision for bullnose edge work will find the Bullnose Ogee Edge Profile - 2cm template indispensable. At standard dimensions, this DXF profile is optimized for CNC router operations across multiple stone types. The geometry accounts for standard tooling clearances and finish passes required in professional countertop fabrication. Whether working with dolomite or engineered alternatives, this template ensures uniform results across an entire project. Shop managers appreciate the time savings from eliminating manual layout work, and the bullnose profile remains one of the most requested designs in residential and commercial projects.
Related Templates
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Bird's Beak Edge Profile (Porcelain) - 2cm+2cm Laminated
Bird's Beak Edge Profile (Quartz (Engineered)) - 2cm+2cm Laminated
Fabricators seeking precision for bullnose edge work will find the Bullnose Ogee Edge Profile - 2cm template indispensable. At standard dimensions, this DXF profile is optimized for CNC router operations across multiple stone types. The geometry accounts for standard tooling clearances and finish passes required in professional countertop fabrication. Whether working with dolomite or engineered alternatives, this template ensures uniform results across an entire project. Shop managers appreciate the time savings from eliminating manual layout work, and the bullnose profile remains one of the most requested designs in residential and commercial projects.
Installation Overview
Fabricating the Bullnose Ogee Edge Profile - 2cm edge starts with proper slab preparation and CNC setup. Secure the countertop blank on the CNC table using vacuum pods or mechanical clamps, ensuring the edge to be profiled extends beyond the table edge sufficiently. Load the DXF template into your CAM software and set the appropriate tool offsets for your specific edge profiling bits. For the initial roughing pass on dolomite, use a feed rate of 40-60 inches per minute with a spindle speed of 4500-6000 RPM. The bullnose profile geometry requires attention to bit selection, using profiling wheels that match the radius specifications in the template. After roughing, perform a semi-finish pass at 80% depth before the final profile cut. Water flow should be maintained at 2-3 gallons per minute minimum to prevent heat buildup. Hand polishing follows CNC work, progressing through 50, 100, 200, 400, 800, 1500, and 3000 grit pads. Buff with a felt pad and polishing compound for a mirror finish. Seal with an impregnating sealer designed for natural stone.
CNC Cutting Notes
For the Bullnose Ogee Edge Profile - 2cm profile, set your CNC router spindle speed between 5000-7000 RPM for dolomite substrates. Use a feed rate of 40-60 IPM for roughing passes and reduce to 20-30 IPM for finishing passes. Select a diamond-tipped profile bit matching the template radius specifications. Program the toolpath using climb milling for cleaner cuts on the bullnose geometry. Maintain coolant flow at 2+ GPM to prevent thermal fracturing. For harder stones like granite, reduce feed rates by 20% and increase water flow. Run a test cut on scrap material to verify the profile matches the DXF template before committing to production stock.
Material Compatibility
The Bullnose Ogee Edge Profile - 2cm profile pairs best with medium-to-hard natural stones and engineered materials. Granite is the ideal substrate, offering the hardness needed to maintain the bullnose geometry while accepting a brilliant polish. Quartz composites provide consistent results with minimal tool wear variation. For softer stones like marble or limestone, the profile remains achievable but requires adjusted CNC parameters and additional care during finishing. Exotic stones such as quartzite and super-white dolomite produce stunning results with this profile. Sintered stone panels are compatible when using specialized thin-material tooling. Always perform a test cut on representative material before beginning production runs.
Where to Buy
Professional fabricators can source dolomite slabs from local stone distributors and wholesale suppliers. Visit SlabWise for template downloads and fabrication resources.