Description
Fabricators working on waterfall-end countertop projects will find the Bar Waterfall End Bar - 16ft (36" height) template essential for accurate production. The 192" width, 36" height, 18.0" front_depth layout is pre-configured for bar counter height installations, incorporating industry-standard measurements and clearances. This DXF template eliminates the time-consuming process of manual layout creation while ensuring consistent results. From initial client consultation to final installation, having a standardized template accelerates every phase of the fabrication workflow.
Dimensions
- Overall Width
- 192"
Specifications
- Downloads
- 0
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Fabricators working on waterfall-end countertop projects will find the Bar Waterfall End Bar - 16ft (36" height) template essential for accurate production. The 192" width, 36" height, 18.0" front_depth layout is pre-configured for bar counter height installations, incorporating industry-standard measurements and clearances. This DXF template eliminates the time-consuming process of manual layout creation while ensuring consistent results. From initial client consultation to final installation, having a standardized template accelerates every phase of the fabrication workflow.
Installation Overview
Fabricating and installing the Bar Waterfall End Bar - 16ft (36" height) layout follows a structured process designed for waterfall-end configurations. Begin by importing the DXF template into your CAM software and creating an optimized cutting plan for 192" width, 36" height, 18.0" front_depth geometry. For bar counter height installations, account for any field modifications noted during site verification. Program CNC cuts with appropriate tool compensation for blade kerf width. Cut all pieces, then perform edge finishing as specified. Dry-assemble the complete layout in the shop when possible to verify fit before delivery. During installation, start with the longest run of the waterfall-end layout, setting it level on the prepared cabinets. Use construction adhesive rated for stone on all cabinet contact surfaces. Proceed with adjoining sections, seaming with color-matched epoxy. For corners in the waterfall-end configuration, use specialized seam placement to minimize visual impact. Support all overhangs with brackets rated for the stone weight. Seal all surfaces upon completion.
CNC Cutting Notes
CNC programming for the Bar Waterfall End Bar - 16ft (36" height) should account for tool wear compensation, especially on abrasive marble stones. Recommended parameters: spindle speed 4500-6500 RPM, feed rate 35-55 IPM for roughing. The waterfall-end geometry benefits from a two-pass strategy — rough to within 2mm of final profile, then finish at reduced feed rate (15-25 IPM). Use plunge rates no faster than 10 IPM to prevent tool breakage. Monitor vibration levels during cutting; excessive chatter indicates tool wear or incorrect speed/feed settings. Keep backup tooling on hand for production runs exceeding 50 linear feet of edge profile.
Material Compatibility
The Bar Waterfall End Bar - 16ft (36" height) profile pairs best with medium-to-hard natural stones and engineered materials. Granite is the ideal substrate, offering the hardness needed to maintain the waterfall-end geometry while accepting a brilliant polish. Quartz composites provide consistent results with minimal tool wear variation. For softer stones like marble or limestone, the profile remains achievable but requires adjusted CNC parameters and additional care during finishing. Exotic stones such as quartzite and super-white dolomite produce stunning results with this profile. Sintered stone panels are compatible when using specialized thin-material tooling. Always perform a test cut on representative material before beginning production runs.
Where to Buy
Professional fabricators can source marble slabs from local stone distributors and wholesale suppliers. Visit SlabWise for template downloads and fabrication resources.