Description
The Bar Straight Bar - 8ft (36" height) is a precision layout template engineered for straight countertop fabrication projects. At 96" width, 36" height, 18.0" front_depth, this design addresses the specific requirements of bar counter height installations with accurate geometry for CNC-based production. Fabricators benefit from standardized dimensions that reduce setup time and improve consistency across multiple installations. This template represents proven configurations used daily in professional stone fabrication shops.
Dimensions
- Overall Width
- 96"
Specifications
- Downloads
- 0
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The Bar Straight Bar - 8ft (36" height) is a precision layout template engineered for straight countertop fabrication projects. At 96" width, 36" height, 18.0" front_depth, this design addresses the specific requirements of bar counter height installations with accurate geometry for CNC-based production. Fabricators benefit from standardized dimensions that reduce setup time and improve consistency across multiple installations. This template represents proven configurations used daily in professional stone fabrication shops.
Installation Overview
Fabricating and installing the Bar Straight Bar - 8ft (36" height) layout follows a structured process designed for straight configurations. Begin by importing the DXF template into your CAM software and creating an optimized cutting plan for 96" width, 36" height, 18.0" front_depth geometry. For bar counter height installations, account for any field modifications noted during site verification. Program CNC cuts with appropriate tool compensation for blade kerf width. Cut all pieces, then perform edge finishing as specified. Dry-assemble the complete layout in the shop when possible to verify fit before delivery. During installation, start with the longest run of the straight layout, setting it level on the prepared cabinets. Use construction adhesive rated for stone on all cabinet contact surfaces. Proceed with adjoining sections, seaming with color-matched epoxy. For corners in the straight configuration, use specialized seam placement to minimize visual impact. Support all overhangs with brackets rated for the stone weight. Seal all surfaces upon completion.
CNC Cutting Notes
For the Bar Straight Bar - 8ft (36" height) profile, set your CNC router spindle speed between 5000-7000 RPM for engineered quartz substrates. Use a feed rate of 40-60 IPM for roughing passes and reduce to 20-30 IPM for finishing passes. Select a diamond-tipped profile bit matching the template radius specifications. Program the toolpath using climb milling for cleaner cuts on the straight geometry. Maintain coolant flow at 2+ GPM to prevent thermal fracturing. For harder stones like granite, reduce feed rates by 20% and increase water flow. Run a test cut on scrap material to verify the profile matches the DXF template before committing to production stock.
Material Compatibility
The Bar Straight Bar - 8ft (36" height) template works exceptionally well with natural granite, providing clean edges that polish to a high gloss. Marble is also compatible, though the softer stone requires reduced feed rates during CNC operations to prevent micro-chipping. Quartzite offers excellent results with this profile, as the hard mineral structure holds fine details well. Engineered quartz composites are ideal substrates, offering consistent material properties that produce predictable results. Soapstone and slate can be profiled using this template with appropriate tooling adjustments. For limestone, use conservative CNC parameters due to the stone's tendency to chip on detailed profiles. Porcelain sintered stone panels require specialized diamond tooling but produce excellent results with the straight geometry.
Where to Buy
Professional fabricators can source engineered quartz slabs from local stone distributors and wholesale suppliers. Visit SlabWise for template downloads and fabrication resources.